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Railway brake disc balancer

The CEMB automatic balancer handles rail brake discs up to 200 kg with measurement, correction by milling and unbalance control on the same station.

Features

  • Designed for large-scale production: handles rail discs up to 200 kg.
  • Versatile axial and radial hydraulic clamping system.
  • High rigidity rotary table with machine tool cutting speed for high volume production.
  • Automatic chip vacuum system for a clean and safe working environment.
  • Automatic imbalance correction by milling, dedicated programs for discs with high imbalances, and possibility of contiguous correction arcs.
  • The machine integrates an automatic cutter wear control ensuring balanced quality and process safety at all times.
  • Machine prepared for connection with supervisory and production management systems. It integrates data exchange logic with MES platforms, enabling real-time tracking and monitoring.
  • Remote assistance and local support available worldwide.

Technical data

VUBK200/BD
Maximum rotor weight (kg) 200
Friction disk height (mm) 10-80
Rotor diameter (mm) 260-1000

Options

Locking tools

Electronic index

Data matrix reader

Tool wear control

Production control with reference piece

Micropercussion marking

Automatic change over

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      Locking tools

      Automatic clamping systems to mount the part on the balancing machine. These systems ensure perfect centering, easy assembly/disassembly, and safety during the measuring launch.

      Electronic index

      Electronic system that identifies specific rotor reference points to allow correction in specific areas or take into account systematic workpiece imbalance.

      Data matrix reader

      Manual or automatic data matrix code reading system for part traceability.

      Tool wear control

      Automatic tool wear detection system in the case of drilling and milling, which ensures maximum efficiency and safety, avoiding machining with unsuitable tools.

      Production control with reference piece

      Cyclic production control system using part reference, which verifies the quality and repeatability of the production process.

      Micropercussion marking

      Mechanical engraving device that uses a micro-percussion punch to impress a sequence of dots on the surface of the rotor.

      Automatic change over

      Automatic handling for fast and accurate production changeover as an alternative to a manual operator setup.