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Three-station balancer for brake discs and drums

CEMB’s automatic balancing machine with three separate stations handles brake discs and drums up to 200 kg ensuring extremely short cycle times and 100% quality control.

Features

  • Double high-precision unbalance measuring station for 100% quality control in extremely short cycle times.
  • Unbalance correction station by controlled two-axis milling for targeted removal.
  • Automatic 4-arm loader for fast and synchronized disc handling.
  • Intelligent sorting system on the exit roller conveyor, with diverter for automatic separation between compliant and reject parts.
  • Automated infeed roller conveyor with integrated part recognition system based on disc height and diameter reading.
  • Part marking option available, for traceability and post-process management.
  • Machine prepared for connection with supervisory and production management systems. It integrates data exchange logic with MES platforms, enabling real-time tracking and monitoring.
  • Augmented reality remote assistance and integration with automated assembly lines for globally optimized production flow.

Technical data

VUBK30/BD/3ST VUBK40/BD/3ST VUBK200/BD/3ST
Maximum rotor weight (kg) 30 40 200
Brake band width (mm) 10-45 10-50 10-80
Rotor diameter (mm) 220-440 260-600 260-1000
Machine capacity 30 40 200
VUBK30/BD/3ST VUBK40/BD/3ST VUBK200/BD/3ST

Options

Locking tools

Electronic index

Data matrix reader

Tool wear control

Production control with reference piece

Automatic change over

Micropercussion marking

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      Locking tools

      Automatic clamping systems to mount the part on the balancing machine. These systems ensure perfect centering, easy assembly/disassembly, and safety during the measuring launch.

      Electronic index

      Electronic system that identifies specific rotor reference points to allow correction in specific areas or take into account systematic workpiece imbalance.

      Data matrix reader

      Manual or automatic data matrix code reading system for part traceability.

      Tool wear control

      Automatic tool wear detection system in the case of drilling and milling, which ensures maximum efficiency and safety, avoiding machining with unsuitable tools.

      Production control with reference piece

      Cyclic production control system using part reference, which verifies the quality and repeatability of the production process.

      Automatic change over

      Automatic handling for fast and accurate production changeover as an alternative to a manual operator setup.

      Micropercussion marking

      Mechanical engraving device that uses a micro-percussion punch to impress a sequence of dots on the surface of the rotor.