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Two-station balancer for brake discs and drums

The two-station CEMB automatic balancing machine handles brake discs and drums up to 200 kg with correction by milling. It ensures maximum performance and reduced cycle times due to separate measuring and correction stations.

Features

  • High performance and fast work cycles thanks to independent measuring and correction stations designed for maximum efficiency.
  • Ideal for high volume productions: supports brake discs and drums up to 200 kg.
  • Loading system designed to protect the workpiece and ensure the operational accuracy of the machine.
  • Hydraulic or pneumatic clamping and high-performance rotary table with cutting speeds typical of machine tools, suitable for large-scale production.
  • Automated imbalance correction by milling, with handling of complex geometries, specific programs for high imbalances, and possibility of corrections on adjacent arcs.
  • Integrated automatic cutterwear control to consistently ensure balance quality and process safety.
  • Ready for integration with supervisory and production management systems (MES), enabling real-time data exchange, tracking and monitoring.
  • Remote assistance and on-site technical support available globally.

Technical data

VUBK30/BD/2ST VUBK40/BD/2ST VUBK200/BD/2ST
Maximum rotor weight (kg) 30 40 200
Brake band width (mm) 10-45 10-50 10-80
Rotor diameter (mm) 220-440 260 -600 260-1000
Machine capacity 30 40 200
VUBK30/BD/2ST VUBK40/BD/2ST VUBK200/BD/2ST

Options

Locking tools

Electronic index

Data matrix reader

Tool wear control

Production control with reference piece

Automatic change over

Micropercussion marking

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      Locking tools

      Automatic clamping systems to mount the part on the balancing machine. These systems ensure perfect centering, easy assembly/disassembly, and safety during the measuring launch.

      Electronic index

      Electronic system that identifies specific rotor reference points to allow correction in specific areas or take into account systematic workpiece imbalance.

      Data matrix reader

      Manual or automatic data matrix code reading system for part traceability.

      Tool wear control

      Automatic tool wear detection system in the case of drilling and milling, which ensures maximum efficiency and safety, avoiding machining with unsuitable tools.

      Production control with reference piece

      Cyclic production control system using part reference, which verifies the quality and repeatability of the production process.

      Automatic change over

      Automatic handling for fast and accurate production changeover as an alternative to a manual operator setup.

      Micropercussion marking

      Mechanical engraving device that uses a micro-percussion punch to impress a sequence of dots on the surface of the rotor.